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CNC LASER & PLASMA CUTTING

Nextgen is equipped with two MVD lasers and one plasma cutting machine to provide fast, reliable services with excellent precision and short lead times for mass production of laser-cut parts. These cutting systems ensure accurate cuts, eliminate burrs, improve workflow, speed up production, and minimize waste.

Our laser machines can cut up to:
  • 0.75โ€ Mild Steel (Maximum thickness)
  • 0.5โ€ Stainless Steel (Maximum thickness)
  • 0.375โ€ Aluminum (Maximum thickness)
Our plasma cutter is capable of cutting up to:
  • 2โ€ Thick Metal Sheets (Maximum thickness)

CNC TUBE PLASMA CUTTING

We are equipped with advanced CNC tube Plasma cutter, which can cut tubes up to 16 inches in diameter and 10 feet long. Our technology boosts efficiency and minimizes errors, ensuring highquality results. Our machines can cut various materials and thicknesses in different sizes and shapes. This seamless process turns designs into finished parts quickly, reducing lead time, preventing burrs, and optimizing workflow, all while producing minimal waste.

We are capable to cut upto:
  • 0.375โ€ Mild Steel (Maximum thickness)
  • 0.25โ€ Stainless Steel (Maximum thickness)
  • 0.25โ€ Aluminum (Maximum thickness)
Maximum cutting dimensions are 120โ€ณ long and 16โ€ณ Diameter.

FORMING

Nextgen is well-equipped with an impressive selection of Amada and MVD press brakes, offering a variety of sizes and tonnage capacities to handle a broad spectrum of tasks. With six unique press brakes, each designed with different configurations to meet diverse production needs, the team can efficiently manage the workflow. This extensive range of equipment ensures that jobs are assigned effectively, allowing the production team to significantly reduce the time spent on machine changeovers and setup adjustments, ultimately enhancing overall efficiency and productivity.

We can form part with the following requirements:
  • Up to 10โ€™ (120โ€) Long
  • Up to 220 Tons

FASTENER INSERTION

When it comes to fastener or hardware insertion, we take advantage of pre-existing holes that are created with our laser cutters. These high-precision machines ensure that the holes are perfectly positioned, which in turn enhances the accuracy and reliability of the fastener placement. By utilizing these precisely cut holes, we can achieve a high level of consistency and alignment in hardware insertion, contributing to the overall quality and precision of the final product.

Below is a list of common fasteners that our machines press in:
  • Pierce nuts
  • Pierce studs
  • Clinch nuts
  • Clinch studs
  • Weld nuts
  • Weld studs

PUNCHING

We use a fully automated AMADA turret punch press to cut materials like mild steel, stainless steel, aluminum, and copper with great precision. By using materials efficiently and high-precision tools, we are able to deliver quality products.

Our punch machine can fabricate parts to meet specific requirements up to:
  • 30-ton punch capacity

WELDING

Welding plays a key role in many projects, as it ensures the strength and durability of the finished product. Our goal in welding is to produce high-quality, reliable products for our customers. We focus on precision and attention to detail, making sure that every weld meets the required specifications. We also take care to maintain the desired finishes, ensuring that the final products not only perform well but also look great.

Nextgen offers following in house welding process:
  • MIG Welding
  • TIG Welding
  • Spot Welding

TUBE BENDING

We are capable of bending a wide range of materials, including Carbon Steel, Aluminum, Aluminized Steel, Stainless Steel, Copper, and Brass. Our equipment can handle various crosssectional shapes such as round tubes, square tubes, rectangular tubes, angle iron, and flat bars. Whether it's a specific profile or a unique design, we can precisely bend these materials to meet the exact requirements of our customers

MACHINING SERVICES

Our milling machine is capable of performing a wide range of machining tasks, including precise milling, tapping, and other specialized operations. Whether you need intricate parts, holes, or custom shapes, our advanced equipment ensures high accuracy and quality in every job. With the ability to handle various materials and sizes, we provide versatile machining solutions tailored to meet the specific needs of our clients. Our skilled operators and cutting-edge technology work together to deliver efficient, reliable, and precise results for every project.

PRODUCT ASSEMBLY

Our assembly department is equipped to handle both small and large-scale assembly projects, from single units to mass production. Our experienced team can assemble even the most complex components with precision. We ensure all packaging meets customer specifications, including environmental and ergonomic considerations. Our polishers and assemblers have the expertise to deliver excellent results, whether it's grinding, roughing, deburring, or removing excess welds. With a strong focus on quality control, we thoroughly check every product to ensure it meets the highest standards, guaranteeing customer satisfaction.

POWDER COATING

We offer a wide range of coating options, including air-dried finishes, baked enamels, and powder epoxies, allowing us to meet even the most demanding functional and aesthetic requirements. Whether you're looking for durability, appearance, or both, we can tailor the coating process to suit your needs. Additionally, we exclusively use top-quality polyester paints, known for their exceptional performance and long-lasting finish.

You can depend on Nextgen for following paint finishes:
  • Super durable
  • Smooth
  • Texture
  • Wrinkle
  • High gloss
  • Gloss
  • Semi-gloss
  • Satin
  • Matte or flat

MATERIAL CAPABILITIES

You can depend on Nextgen to produce sheet metal assemblies & subassemblies for metals such as:

  • Mild steel
    • Cold-Rolled Steel (CRS)
    • Hot-Rolled Steel (HRS)
    • Hot-Rolled Pickled &Oiled (HRPO) Steel
  • Stainless steel
    • No. 2B - Matte Finish
    • No. 4 - Brushed Finish
    • No. 8 โ€“ Mirror Finish
  • Galvanized steel/ Satin coat Steel
  • Aluminum
  • Copper
  • Brass
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